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Laser Heat Treating and Additive Manufacturing

Laser-Powered Solutions for Complex Manufacturing

We offer custom machines and equipment for additive manufacturing and laser heat treating. On the services side, we guarantee quick turnaround for all orders ranging from one-off prototypes to full-scale production.

Laser Heat Treating

Laser Heat Treating

Laser heat treating minimizes distortion, improves quality and reduces costs

Additive Manufacturing

Additive Manufacturing

With Additive Manufacturing, you can build large and complex metal parts layer by layer from a 3D CAD file

Laser Cladding

Laser Cladding

Wear and corrosion resistant deposit using Laser Cladding Technology

High Speed Laser Cladding

High Speed Laser Cladding

Ultra-thin laser coatings as hard chrome alternative

Automation & System Integration

Automation & System Integration

Custom systems for Additive Manufacturing, Laser Welding and Laser Heat Treating applications

Our Customers

Technology Partners

Additive Manufacturing

Additive Manufacturing , also called 3D Printing, generically refers to the process of building structural parts, layer by layer, following a tool path generated from a 3D CAD file. Compared to other laser based additive manufacturing techniques such as Direct Metal Laser Sintering (DMLS) or Selective Laser Melting (SLM), the deposition rates using the DED approach are substantially higher.

Automotive

INDUSTRIES

Aerospace

INDUSTRIES

Marine

INDUSTRIES

Oil and Gas

INDUSTRIES

Laser Heat Treating

Highly precise and controlled laser heat treating technique that results in minimal distortion and superior hardness characteristics.

Additional Services

Other services offered by Synergy Additive

Remanufacturing & Repair

Remanufacturing & Repair

Remanufacturing with our laser services allows clients to repair crucial components needed with extreme urgency to keep operations up and running.

Research & Development

Research & Development

We believe that R&D is vital in order to stay ahead of competition. For this reason, we heavily invest in internal R&D and offer contract-based research services to customers.

Laser Sheet Metal Annealing

Laser Sheet Metal Annealing

Localized laser annealing/softening can be used to improve the ductility of sheet metal components. High strength steel is being used increasingly in automotive body panels for weight reduction.

Prototype Stamping

Prototype Stamping

Synergy Prototype Stamping LLC, specializes in prototype and short run production of sheet metal stampings for the automotive, defense, commercial, off-road, and HVAC industries.

Quality Control

Quality Control

We offer world class Quality Control as an integral part of what we do. We are a ISO 9001: 2015 certified company. We have a Coordinate Measurement Machine [CMM] currently in place. We have a fully functionally metallurgical laboratory for cross-sectioning.

Latest News

Laser Hardening of AISI D2 Tool Steel: A Modern Approach

Laser hardfacing involves using a laser to apply an overlay of hard and wear-resistant material onto functional surfaces. This process enhances the performance and durability of components, making them better equipped to withstand wear and tear. There are various techniques for overlaying metals and hardfacing critical components. Every industrial process possesses its own distinct characteristics and advantages. In this blog post, we will delve into the advantages of utilizing laser cladding technology for hardfacing with Tungsten Carbides. Additionally, we will provide detailed answers to common queries related to this advanced process.

Robotic Laser Cladding:  A new way to repair High Pressure Die Casting Tools

High-Pressure Die Casting (HPDC), also known as High Integrity Die Casting, is a versatile and highly efficient manufacturing process that plays a critical role in producing complex structural components across various industries. Commonly used materials

Tool Path Programming vs. Manual Touch-up in Robotic Laser Hardening

Laser hardening has gained significant traction in the United States, becoming a favored method among OEMs and smaller tool and die makers. Each die is unique, requiring the laser to follow precise paths at specific angles and orientations to ensure quality. Robots are commonly used for this process due to their flexibility. This article explores two primary methods of robotic programming used in laser hardening operations and highlights the advantages of one approach over the other.

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