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Tool Path Programming vs. Manual Touch-up in Robotic Laser Hardening

2024-08-22T19:24:21+00:00August 21st, 2024|Heat Treat, Services|

Laser hardening has gained significant traction in the United States, becoming a favored method among OEMs and smaller tool and die makers. Each die is unique, requiring the laser to follow precise paths at specific angles and orientations to ensure quality. Robots are commonly used for this process due to their flexibility. This article explores two primary methods of robotic programming used in laser hardening operations and highlights the advantages of one approach over the other.

Laser Hardfacing with Tungsten Carbide

2024-08-22T19:23:40+00:00August 12th, 2024|Laser Cladding, Services|

Laser hardfacing involves using a laser to apply an overlay of hard and wear-resistant material onto functional surfaces. This process enhances the performance and durability of components, making them better equipped to withstand wear and tear. There are various techniques for overlaying metals and hardfacing critical components. Every industrial process possesses its own distinct characteristics and advantages. In this blog post, we will delve into the advantages of utilizing laser cladding technology for hardfacing with Tungsten Carbides. Additionally, we will provide detailed answers to common queries related to this advanced process.

Laser Cladding vs. Thermal Spray: Understanding the Strengths

2024-08-22T19:21:17+00:00August 8th, 2024|Laser Cladding, Services|

Laser Cladding and Thermal Spray are two distinct techniques used to enhance surface properties in various industrial applications. Both technologies are effective for hard-facing, corrosion resistance, and dimensional restoration, but they each offer unique advantages. This blog delves into the strengths and ideal uses of Laser Cladding and Thermal Spray processes.

Stellite 6 Overlay With Laser Cladding

2024-08-09T18:22:14+00:00August 7th, 2024|Laser Cladding, Services|

Stellite™ 6  is a cobalt-based alloy renowned for its exceptional performance in high-temperature wear and corrosion resistance. Composed of 27%-32% chromium, 4%-6% tungsten, 1%-2% carbon, 3%-4% nickel, 1%-2% silicon, 3%-4% iron, and the balance being cobalt, this material maintains its hardness up to 500°C (930°F), making it an ideal choice for demanding high-temperature corrosion and wear

Revolutionizing Press and Heavy Equipment Repair with Laser Cladding

2024-08-23T12:51:54+00:00July 11th, 2024|Laser Cladding, Services|

In the world of heavy equipment maintenance, efficiency and precision are paramount. When it comes to repairing press components like bearing journals, hydraulic rods, and gears, traditional methods such as TIG, MIG, or submerged arc welding have long been the norm. However, a revolutionary technology known as Laser Cladding is reshaping the landscape of press

Repair and Restoration of Rotating Equipment Using Laser Cladding Technology

2024-07-18T17:47:57+00:00July 11th, 2024|Laser Cladding, Services|

Laser cladding is a technique used to repair and enhance the surface properties of rotating equipment. It involves using a high-powered laser to melt and fuse a coating material onto the substrate of a component. This method is particularly useful for repairing worn or damaged parts and providing a surface that is more resistant to

Laser Hardening of Press Brake Tooling for Enhanced Performance

2024-07-14T15:14:46+00:00July 3rd, 2024|Heat Treat, Services|

High precision press brake tools are essential for the metalworking industry, providing the necessary precision and durability for bending and shaping sheet metal. These tools are crafted from a variety of materials, including 4140, 4130, S7, A2, and D2 steels, each known for their unique properties and performance characteristics. However, hardening these tools presents significant

Repair of Decanter Centrifuge Components

2024-07-08T12:41:43+00:00May 28th, 2024|Laser Cladding, Services|

Repair of Decanter Centrifuge Components Centrifuges are commonly used in medical, manufacturing and waste processing fields. They use a process that accelerates heterogeneous mixtures into components based on different densities. Density compares the amount of matter an object has to its relative volume. When one solution has a higher density than the solvent the particles

Enhancing Trim Die Performance with Laser Heat Treating: Synergy’s Cutting-Edge Solutions

2024-04-01T14:42:20+00:00April 1st, 2024|Heat Treat, Services|

In the competitive landscape of manufacturing, efficiency, quality, and cost-effectiveness reign supreme. At Synergy, we understand the challenges faced by die makers in delivering high-performance trim dies while managing costs and turnaround times. That's why we've harnessed the power of laser heat treating to revolutionize the industry, offering unparalleled benefits that elevate trim die manufacturing

Laser Heat Treating: A New Cost-Effective Approach to Trim Die Construction

2024-04-21T21:32:59+00:00March 27th, 2024|Heat Treat, Services|

In trim die build, where precision, efficiency, and quality are paramount, the adoption of laser heat treating represents a significant leap forward. This cutting-edge technology not only cut costs and turnaround times but also ensures unparalleled consistency and durability of trim dies. Traditional heat treatment processes for upper and lower trim dies have long relied

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