In the world of heavy equipment maintenance, efficiency and precision are paramount. When it comes to repairing press components like bearing journals, hydraulic rods, and gears, traditional methods such as TIG, MIG, or submerged arc welding have long been the norm. However, a revolutionary technology known as Laser Cladding is reshaping the landscape of press
Laser cladding is a technique used to repair and enhance the surface properties of rotating equipment. It involves using a high-powered laser to melt and fuse a coating material onto the substrate of a component. This method is particularly useful for repairing worn or damaged parts and providing a surface that is more resistant to
High precision press brake tools are essential for the metalworking industry, providing the necessary precision and durability for bending and shaping sheet metal. These tools are crafted from a variety of materials, including 4140, 4130, S7, A2, and D2 steels, each known for their unique properties and performance characteristics. However, hardening these tools presents significant
Repair of Decanter Centrifuge Components Centrifuges are commonly used in medical, manufacturing and waste processing fields. They use a process that accelerates heterogeneous mixtures into components based on different densities. Density compares the amount of matter an object has to its relative volume. When one solution has a higher density than the solvent the particles
In the competitive landscape of manufacturing, efficiency, quality, and cost-effectiveness reign supreme. At Synergy, we understand the challenges faced by die makers in delivering high-performance trim dies while managing costs and turnaround times. That's why we've harnessed the power of laser heat treating to revolutionize the industry, offering unparalleled benefits that elevate trim die manufacturing
In trim die build, where precision, efficiency, and quality are paramount, the adoption of laser heat treating represents a significant leap forward. This cutting-edge technology not only cut costs and turnaround times but also ensures unparalleled consistency and durability of trim dies. Traditional heat treatment processes for upper and lower trim dies have long relied
In the automotive industry, trim inserts play a crucial role in the production of sheet metal stampings. Trim steels are used to trim the metal sheets after forming operation. To ensure that the trim inserts are strong and durable, they must be heat treated to withstand high shear and fatigue loads. Traditionally, trim inserts
Hard chrome plating has long been the preferred method for hardfacing and dimensional restoration of machine parts due to its traditionally recognized benefits.
We offer complete turnkey services to fulfill all metalworking needs including CAD, metal forming, laser heat treating, 3D printing, final machining and CMM inspection.
Most typical electric motor shaft repairs require the shaft bearing location to be rebuilt. Wear on the shaft is often a result of bearing failure.
