In the competitive landscape of manufacturing, efficiency, quality, and cost-effectiveness reign supreme.

At Synergy, we understand the challenges faced by die makers in delivering high-performance trim dies while managing costs and turnaround times. That’s why we’ve harnessed the power of laser heat treating to revolutionize the industry, offering unparalleled benefits that elevate trim die manufacturing to new heights.


Laser Heat Treating on Trim Dies: A Game-Changer in Manufacturing Efficiency

Laser heat treating represents a leap forward in trim die manufacturing, delivering significant cost savings, reduced turnaround times, and exceptional quality and consistency of hardness. Unlike traditional methods, which often involve multiple steps and post-treatment grinding, laser heat treating streamlines the process, allowing for inserts to be assembled and machined to final tolerance directly. This not only eliminates the need for labor-intensive grinding but also ensures superior quality and consistency throughout the manufacturing process.

Synergy’s Innovative Approach: Introducing Multi-Point Temperature Control System (MPTC)

At Synergy, we’re proud to introduce our groundbreaking Multi-Point Temperature Control System (MPTC), a game-changing innovation that empowers die makers to achieve unprecedented levels of precision and control in laser heat treating. With MPTC, we’re able to regulate laser and temperature distribution across the entire trim edge, ensuring consistent and controlled heat treatment without causing edge rolling, melting, or distortion. This revolutionary technology eliminates the need for additional hard milling operations, resulting in significant cost savings of over 20% for die makers.

Die Material and Process: Setting the Standard for Excellence

Renowned for its exceptional durability and wear resistance, D6510 steel ensures that our laser-treated trim dies deliver unmatched performance and longevity. With a heat treat depth of approximately 1mm, our laser-treated trim dies offer superior durability and performance compared to traditional heat treatment methods.

Unlocking the Full Potential of Trim Die Manufacturing

By leveraging the latest advancements in laser heat treating technology and our innovative Multi-Point Temperature Control System, we empower die makers to achieve unparalleled levels of efficiency, quality, and cost-effectiveness. Join us as we redefine the future of trim die manufacturing and unlock new possibilities for success.

Laser heat treating represents a transformative advancement in trim die manufacturing, offering unparalleled benefits in terms of cost-effectiveness, efficiency, and quality. With Synergy’s cutting-edge solutions and innovative approach, die makers can elevate their trim die performance to new heights and stay ahead of the competition in today’s fast-paced manufacturing landscape.