Revitalize Your Electric Motors with Precision Laser Cladding
In electric motor repairs, shaft wear at the bearing location is a common issue, typically caused by bearing failure. When bearings overheat, the inner race expands and spins on the shaft, compromising motor performance. Synergy Additive Manufacturing offers a cutting-edge laser cladding repair process that restores shafts with unmatched precision and minimal heat impact.
Why Choose Laser Cladding for Motor Repair?
- Low Heat Input: Prevents damage to sensitive motor components like copper coils.
- Metallurgical Bond: Ensures no chipping or peeling, creating a robust and long-lasting repair.
- Near Zero Distortion: No need for shaft straightening, preserving original alignment.
- Quick Turnaround: Turnkey repair services designed for efficiency.
Superior Shaft Repair with SYN 410
Synergy’s proprietary material blend, SYN 410, is a modified stainless steel engineered for optimal performance:
- Hardness: 35 HRC, balancing toughness and machinability.
- High Density: 99.99% dense deposit.
- Minimal Machining Cleanup: Requires only 0.020”-0.030” (0.5-0.7 mm) post-cladding cleanup.
Looking for other materials? Synergy has extensive experience with a wide range of cladding materials. Reach out to our experts.
Synergy Capabilities:
- Accommodates motors up to 5 ft OD x 14 ft long.
- Expert shaft OD and keyway repair.
- Expedited service options available.
One-Stop Repair Solution:
Synergy offers a complete turnkey solution:
- Pre-machining & Shaft Prep: Precision preparation for optimal cladding results.
- Laser Cladding Repair: State-of-the-art process ensuring durability and accuracy.
- Post-Machining: Restoring the shaft to the required OD with flawless precision.
Restore performance and extend the life of your electric motors with Synergy’s advanced laser cladding technology. Contact us today to learn more!