Synergy Additive Manufacturing LLC Awarded Phase I SBIR by US Navy to Develop Advance Coating Solutions for Critical Naval Applications
Clinton Township, MI – [June 2025]
Synergy Additive Manufacturing LLC has been awarded a Phase I Small Business Innovation Research (SBIR) contract from the
Naval Air Systems Command (NAVAIR) to develop Extremely High-Speed Laser Cladding (EHLA) processes to enhance the performance of titanium cylinder bores used in critical helicopter components. This SBIR award supports the U.S. Navy’s goal of extending the life of key aerospace systems while reducing cost and downtime associated with traditional overhaul methods.
Under this program, Synergy will develop processes and advance materials optimized for high-deposition and precision cladding on titanium alloys. The work will target rapid, distortion and defect free cladding of cylinder bores while minimizing material waste and extending the service life of performance-critical components.
“Synergy has been at the forefront of developing advanced laser processing technologies, including high-speed laser cladding”, said Aravind Jonnalagadda, CTO of Synergy Additive Manufacturing. “This SBIR award gives us the opportunity to advance innovative material solutions, processes, and equipment that will not only support the operational readiness of our defense forces but also enhance the competitiveness of the U.S. manufacturing industry.”
About Synergy Additive Manufacturing LLC
Synergy Additive Manufacturing LLC is a U.S.-based technology company specializing in high-power laser systems and advanced services for precision laser cladding, laser hardening, laser welding, and additive manufacturing. Serving the automotive, aerospace, defense, oil & gas, and heavy equipment industries, Synergy leverages its in-house R&D and manufacturing capabilities to deliver both turnkey equipment and job-shop services tailored to the most demanding wear, corrosion and tool life applications. Synergy Additive Manufacturing LLC is part of the Synergy Group, which also includes Synergy Prototype Stamping LLC and Synergy Mold Technologies LLC. Together, the Synergy Group provides a comprehensive, one-stop solution for all metalworking needs.