Synergy Additive Manufacturing | Metal 3D Printing Services Michigan

One Stop Solution: Additive Manufacturing + Heat Treatment +Post Machining

At Synergy Additive, we deliver advanced additive manufacturing services powered by Directed Energy Deposition (DED) to create, repair, and enhance complex metal parts with speed and precision. Synergy has capabilities to provide one stop solution with stress relief, heat treatment and post machining services.

What Is Additive Manufacturing?

Additive manufacturing, commonly known as 3D printing, is a process that builds components layer by layer using advanced CAD and laser technologies. Unlike traditional subtractive methods, additive manufacturing minimizes material waste and enables unmatched design freedom.

We specialize in Laser based Directed Energy Deposition (DED), a process where focused thermal energy is used to fuse materials by melting them as they are being deposited. This method is ideally suited for repairing high-value parts or adding features to existing geometries—making it a valuable solution for cost-effective restoration and customization.

How Does Additive Manufacturing Work?

The process begins with a digital model of the part. Using high-powered lasers, metallic powders are melted and deposited with precision to form or repair components. This enables the creation of large, complex, and custom geometries with optimized material properties.

DED technology can be used with a wide range of materials—including metals, polymers, ceramics, and composites—and is ideal for industries where performance and precision are critical.

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What Additive Manufacturing Services Synergy Offers?

We provide a full suite of laser-based additive manufacturing services, including:

Part Design Optimization for Directed Energy Deposition (DED)
Powder based DED
Wire based DED
Large-format 3D printing for oversized industrial components
Powder nozzle development and integration
Material characterization and coupon building for R&D applications
Post Heat Treatment and Stress Relief
Post Machining and QC

With extensive experience in DED, Synergy can help you integrate this advanced manufacturing method into your existing workflows or build a new process from the ground up.

What Laser Additive Manufacturing Technology Do We Use?

Our systems leverage custom-engineered CNC and robotic platforms fitted with high-powered lasers and precision powder delivery systems. We utilize Powder Based DED technology and Wire Based DED technologies for part buildup. These systems are tailored for high-performance, high-throughput production environments—and are backed by our expertise in system integration and automation.

Is Additive Manufacturing Expensive?

Additive manufacturing can involve higher up-front costs, particularly for specialized equipment and engineering. However, the long-term savings in material use, labor, and part replacement make it a cost-effective solution for many industries. Our clients often see ROI through reduced downtime, reclaimed parts, and streamlined production.